For Exothermic Welding Joints We Require Some Tools

1) Graphite Mould for having Exothermic Welding :

When making a copper wire connection of Ground rod or other metal connection, place the Welding powder into the graphite mould. Just ignite to start the Welding process. The result will be clean and smooth connection surface. It is also applicable for other metal such as: Iron, Galvanized Steel, Railway track, Cast Iron, Bronze, and Brass. It can be used in various applications to have the certainly good connections in work. Such as Lightning and Surge Protection, Grounding in Electrical Work, Railway Construction, Cathodic Protection.

The connection mould is designed to last for an average of 60 to 100 connections. This will vary according to the care given the mould during use.Graphite mould is made of high quality graphite suitable for high quality Weldinging work and can be used for several times.

 Features of Graphite Mould:
Dimensional accuracy as per the customers demand.
- High quality Graphite which ensures Longer Life.


2) Graphite Mould Handle Universal Clamp:

For most connections involving lugs, cable or rectangular bus, exothermic handle clamps are used.
These will fit 90% of all standard exothermic molds. Normally we recommend One Handle for every two moulds.These are manufactured by the professionals using high quality raw material. These Mold Handle Clamp conform their adherence with the industry standards.

Features of Graphite
Mould Handle Universal Clamp:

- Light in weight (Nearly 1.5 to 2.0 Kg)
- Handy in nature
- Rust-proof
- Tare used for two part molds 

Image result for Graphite Mould Handle Universal Clamp

3) Steel Metal Disk:

Steel discs are very important. The disc acts timing device to allow the Weldinging powder to heat
to proper temperature. Steel Disk is designed to contain the exothermic reaction to the upper crucible of a mold until the reaction is complete and ready to Welding. One Metal is must for every shot

Features of Steel Metal Disk:
- Depressed center
- Medium hard bond
- High speed rotationMetal Disk required for Exothermic Welding Process

4) Exothermic Welding Powder: 

Exothermic Welding Powder is the most reliable and consistently-performing Welding metal available with us.Quality validation steps are taken for every lot we produce. Upon final acceptance, our Welding metal is 
specially packaged  in moisture-resistant plastic cartridges with special closure caps. Then the cartridges
and required metal discs are packaged in moisture-resistant boxes.

Our standard packing for Exothermic Welding powder is the following - 
Firstly Exothermic Welding powder is in the tube and starting powder / Ignite Powder is in tube at the bottom of Exothermic Welding Powder as shown in diagram

 
All sizes of Welding metal are available. 
Standards Size Packing available are – 50 Grams, 100 Grams, 125 Grams150 Grams, 200 Grams, 250 Grams, 1 Kilogram

Features of Exothermic Welding Powder:
High quality products at Affordable prices 
- High performance

                                                          

5) Ignite Powder (Starting Powder) 

Ignite Powder is  also known as Starting Powder and is required and is must. Sprinkle little Starting Powder on theMould followed by the Exothermic Welding powder and again sprinkle it little on the Top Side of Mould. Than Ignite starting powder with a spark gun.This results in exothermic reaction and the Exothermic Welding Powder melts to molten copper alloy. The molten copper alloy melts the retaining disc and flows into the Welding cavity where it partially melts the conductors. 
Ignite Powder of 2-4 grams is sufficient
for this Process.

Features of
Ignite Powder :

High quality Ignite Powder with Fast Ignition ability.Image result for Exothermic Weld Powder
6) Gloves:

Gloves is required for safety purpose as the Exothermic Welding Powder melts at more than 1400 degree Celcius.

We recommend a Pair of Gloves for Every 100 Joints
Features of Gloves:
High quality Gloves that can easily bear heat upto 400 degree Celcius which is more than enough to Hold the Mould.
Image result for Exothermic Weld Powder gloves
7) Flint Gun:

It is designed with the advantages of safety and convenience. It is used to ignite Starting Powder in order to result in exothermic reaction. 
We recommend one Flint Gun for every 100 Shots 

Image result for flint gun


8) Brush (Soft and Hard):

Two Brush Required: 

1) Soft Brush – Its used to Clean Mould Welding Cavity because its shape is very sensitive and there should not be any 
damage while using Brush, so we recommend to use Soft 

2) Hard Brush – Its used to clean other section of Mould
We recommend a Pair of Brush for 50 Connection 
 

Brush to clean Mould


9) Slag Removal Tool:

It is used to remove the metal Scrap from Mould after the Exothermic Welding Process is done.
We recommend One Slag Tool for Every 200 Joints

Slag Removal Tool

10) File Card:

It is used to clean the objects to be Welding
We recommend One Slag Tool for Every 100 Joints

 

File Card required for Exothermic Welding Process
11) Sealing Compound:

Sealing Compound is used to fill the gap on the mould where the conductor is passing
We recommend 1 Kg Sealing Compound for Every 100 Joints

Sealing Compound
12) Flame Torch:

Graphite absorbs moisture from weather. So there is a need for propane torch to dry out the inside of the Graphite Mould thoroughly on both sides, therefore heating the mold to approximately 250 degrees Fahrenheit
We recommend using one Flame torch for Every 200 Joint and than use the refiling
 Flame torch

13) Sun Glass:

Sun Glass is Using For Eye Safety  
We Recommend Using Sun Glass For Every 100 Joint.

Some Our Estimated Our Key Customers are

 

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www.copperjumper.com

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